Artificial Intelligence | Case Studies

Digital Quality Inspection for Auto Parts Manufacturing

Challenges

  • To measure hole size and hole drift in fuel tanks
  • Identify defects in products moving on a manufacturing assembly line
  • Manual detection of parts leads to higher cycle time, higher costs, and reduced product quality

Solution

  • Machine vision cameras
  • In-depth analytics
  • Tank placement fixture
  • Hardware (Part holding clamps)
  • Apt lighting setup (Ring-Lights)
  • Smart factory suite integration
  • Installation and deployment
  • Micron-level accuracy

Value Delivered

  • 95% + defects detection accuracy achieved
  • 10+ types of visual weld defects classified
  • 100% hole/child-parts presence measurement accuracy
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